SAMUEL METAL BLANKING
Samuel Metal Blanking utilizes the most up-to-date processes and equipment to eliminate waste, reduce handling, and minimize your overall costs per piece. We take metal processing and JIT to a higher level by processing coil into an immediately useable form for customers using blank fed processes. Material is shipped in the correct quantity just prior to its use thus eliminating coil handling equipment, coil inventory floor-space, and inventory costs. Samuel Metal Blanking achieves cost effective pricing by grouping customer orders together in order to fully utilize expensive capital equipment such as presses, cranes, coil leveling and coil handling equipment. This frees up customer capital to be used on the value added processes particular to their finished product. Our wide range of blanking capabilities, thorough knowledge of the industry, skilled professional personnel, advanced equipment, and commitment to quality has built our industry-wide reputation as a reliable source for flat first stage developed blanks since 1988.
Our technologically advanced presses and feed systems can accommodate coil up to 72" wide, 1000 P.I.W., with beds that can handle small blanks right up to the largest blanks in the industry. For each order, gross weight is reduced and waste is minimized by nesting parts as closely together as possible. We provide a fully integrated service and stocking program which reduces your cost of possession. Samuel sales & service, engineering, metallurgy and quality assurance teams ensure our customers’ quality and delivery expectations are met. Support and assistance is provided by highly qualified engineering, metallurgical and blanking personnel. Packaging, including skids, bins and stacking is to your specification.
The Samuel, Son & Co., Limited network is behind us, to ensure our customers receive fast, accurate delivery of the configured blank, each and every time.
Processing Capabilities
At Samuel Metal Blanking, we process all types of carbon steel including Coated, Cold Rolled, Hot Rolled Pickled & Oiled as well as stainless, aluminum and prepainted. We are also experts in the processing of surface critical products for automotive end uses.
| Line |
Max. Production Speed |
spm |
90 |
60 |
60 |
36 |
36 |
|---|
| Coil Feed |
Thickness |
mm |
.33 - 3.43 |
.45 - 2.70 |
.61 - 3.18 |
.64 - 4.06 |
.88 - 7.90 |
|---|
| Coil Width |
mm |
305-1880 |
610-1829 |
457-1829 |
222-1524 |
205-1575 |
| Coil Weight |
lbs. |
63,000 |
63,000 |
60,000 |
60,000 |
60,000 |
| Leveling |
Our precision levelling equipment provides industry leading flatness for your blanks |
| Press |
Max Stamping Capacity |
Ton |
n/a |
800 |
600 |
800 |
800 |
|---|
| Bolster Area (RLXFB) |
mm |
n/a |
2743x5534 |
2438x3658 |
1829x3048 |
3048x1829 |
Quality and Value Added Services
Samuel Metal Blanking offers a wide range of highly specified blanking capabilities while paying close attention to nesting parts to minimize waste and overall costs. Our ability to provide customers with a fully integrated and flexible JIT service using our integrated Samuel stocking program, as well as our own fleet of trucks, puts us at the forefront of our competition. Our teams -- from sales, operators, engineering, metallurgy and quality assurance – go out of our way to exceed customer delivery and quality expectations. An in-house die shop allows us to handle virtually all the normal maintenance of our customers’ tooling. Packaging specifications, whether it is skids, bins, pallets or stretch wrapped, are customized to meet customer handing and production requirements.
Contact a Samuel Metal Blanking representative for more about our services at 1-800-465-5876 or
MetalBlanking@samuel.com.
Products
Exacting precision is attained to ensure accurate, mass production blanks in a wide range of materials, including carbon steel, aluminum, stainless and prepainted. Samuel Metal Blanking services requirements from trapezoids to 30°, notched, circles, rectangles, to a wide range of configured shapes and progressive die applications.